Projects

Crystal Food Oil – Labelling Machine Automation
Client: Crystal Food Oil
Location: Small and Medium Industrial Area, Islamabad
Scope: Complete PLC-based Control System Replacement for Labelling Machine
Zimtek Engineering successfully delivered a complete automation upgrade for Crystal Food Oil, a prominent player in the food manufacturing sector. The client was facing significant operational downtime due to a malfunctioning labelling machine control system. The original system, supplied by an Italian manufacturer, had become unreliable — and repeated attempts to contact the vendor for support went unanswered.
Recognizing the urgency, our team conducted a thorough evaluation and concluded that the existing control panel and programming were beyond repair. We then proceeded to completely remove the old control system and replaced it with a custom-built PLC-based control system, designed and programmed in-house by Zimtek Engineering.
The new system features:
- A user-friendly HMI interface
- Reliable PLC-based automation logic
- Enhanced diagnostics for easier troubleshooting
- Improved speed and precision in label application
This intervention not only restored full functionality to the labelling machine but also significantly improved its efficiency, reliability, and ease of operation. The client now enjoys reduced downtime, local support, and the peace of mind that comes with a locally engineered solution.